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Suparator® units

84 productsSuparator® units are the devices that do the actual separation. The special, patented, Suparator® construction inside concentrates the oil  and separates it without water or chemicals.

 Suparator® units are available in a large number of models and sizes from 300 liters volume and 500 l/h capacity up to 12.000 liters volumen and 25 m3/ capacity. The smaller unit, series 83, 84 and 86, require a feed pump with a constant flow, the larger 88 series units can handle a fluctuating flow and can be used with gravity feed or pump feed.

 

 

The 86 series systems

An 86/240 unit.The series 86 units, with only two adjustments, make a very reliable and versatile system, which is used in large numbers in many industries and applications. Thanks to a wide range of powerful extensions, like flush headers and rake skimmers, the units can be used for the most challenging applications. With a  flow ranging from 750 to 1200 l/h, they are suitable for aqueous cleaning baths of up to 5.000 liters in volume, to control the oil concentration and maximize the life of the medium. The are also used for coolant systems and many other applications.

With a footprint of 1.2 x 0,5 m2 they are very compact and easily integrated in existing situations. The standard configurations, fully assembled and tested prior to shipment, make it a unit which is easily installed and started up.

The series 86 models.

Model Capacity
m3/hour
Volume
liter
L
mm
W
mm
H
mm
Data sheet
86/160/005 0,5-0,75 160 1104 482 445    
86/240/005 0,5-1 240 1104 482 645    
86/320/005 0,5-1,5 320 1104 482 845    

Series 86 package units.

86-products-tnThe 86/xxxGR11 configuration is the most commonly used configuration. It is the standard system for many application in both aqueous cleaning and coolant. Because of the many features which are available for this system it is also the unit which is used in many challenging, non-standard, applications.

 

 

 

 

The configuration of the 86.

The configuration of the 86 series units.The sketch at the right shows a cross sectional view of the 86 tank.

  1. The aqueous medium with oil enters here.
  2. Most to all of the flow, the main flow, comes up here and enters into the Suparator® device, carrying the oil traces along.
  3. Some of the flow, the bypass flow, can be made to follow this route, through the siphon and into the effluent compartment.
  4. Whether there is a bypass flow, and how much, is set through lowering or raising the siphon by turning it clockwise or counter clockwise respectively. The standard setting is no bypass flow.
  5. The aqueous medium which collects in the effluent compartment is discharged through this outlet.
  6. The actual separation of oil takes place here, in the Suparator® device, with the patented construction. Here the oil traces are collected, concentrated and than separated.
  7. Pure oil passes over the weir, into the oil trough, and is discharged via the outlet at the side.
  8. A coalescing filter is possible but strongly advised against. It adds little in terms of efficiency while accumulation of dirt will make frequent cleaning necessary.

An 86 unit in use.

An 86 unit in use.The picture to the right shows an 86/320/002 in use, shortly after start up, showing very nicely how Suparator® works.

  1. Oil traces are coming to the surface.The clear aqueous fluid is distinctly recognizable.
  2. Oil is accumulated and concentrated inside the Suparator® device.A brownish layer is formed at the surface; an oil film is build up.
  3. Oil builds up a thick layer in front of the oil weir. Oil is concentrated before separation.
  4. Oil passes over the oil weir, into the oil trough.

 

The 84 series systems.

An 84 type unit.The series 84 are the logical next step up from the 86 series. The special Suparator® construction is incorporated as a module that is fitted in tanks of different size and shape.

The 84 series are meant for more demanding applications and processing of larger volumes of aqueous media. Special constructions like slanted bottoms for sludge accumulation are possible.

 

The series 84 models.

Model Capacity
m3/hour
Volume
liter
L
mm
W
mm
H
mm
Data sheet
Flat bottom V-bottom
84/540/xxx 1 - 2,5 540 1500 600 600  pdf-doc-2  pdf-doc-2
84/810/xxx 1 - 3,5 810 1500 600 800  pdf-doc-2 pdf-doc-2
84/1080/xxx 1 - 5 1080 1500 900 800  pdf-doc-2 pdf-doc-2
84/1800/xxx 1 - 8 1800 2500 900 800 pdf-doc-2 pdf-doc-2

The configuration.

The sketch at the right shows a cross sectional view of an 84 tank.The 84 series arrangement.

  1. The aqueous medium, with the oil, enters here.
  2. Part of the flow, the main flow, comes up here and enters into the Suparator® device, carrying the oil traces along.
  3. Part of the flow, the bypass flow, passes through here and over the effluent weir into the effluent compartment.
  4. The ratio main-flow - bypass-flow is set by adjusting the height of the effluent  weir.
  5. The aqueous medium which collects in the effluent compartment is discharged through this outlet.
  6. The actual separation of oil takes place here, in the Suparator® device, with the patented construction. Here the oil traces are collected, concentrated and than separated.
  7. Pure oil passes over the weir, into the oil trough, and is discharged via the outlet at the side.
  8. A coalescing filter is possible but strongly advised against. It adds little in terms of efficiency while accumulation of dirt will make frequent cleaning necessary.

 

The 88 series systems.

An 88/3000 package unit with controller.The series 88 systems are the high end of the Suparator® product range. Standard systems are available with a capacity of up to 25 m3/h!

Different from all other Suparator® systems, the 88 series units do not require a constant incoming flow. In fact they are designed for direct feed with integrated buffer capacity.

Skimmer, skimmer pump, effluent pump, sensors, controller and all interconnections; everything is integrated and fully assembled prior to shipment. It makes the 88 the easiest to integrate with your process with minimal on site installation cost.

The 88 series are the primary choise for automotive pre-treatment applications.

 

The series 88 models.

Model Capacity
m3/hour
Volume
liter
L
mm
W
mm
H
mm
Data sheet
88/735/... 1,5-2,5 735 .. .. ..    
88/3000/... 5-7,5 3000 ... ... ...    
88/4500/.. 7-9 4500 ... ... ...    
88/6000/.. 9-12 6000          
88/9000/.. 13,5-18 9000          
88/12000/.. 18-25 12000          

Series 88 package units.

An 88 unit with the covers removed.In all 88 systems, all equipment is fitted onto the unit, mounted behind the characteristic blue panels. All integrated, easily accessible for maintenance purposes.

 The integration of all equipment reduces the on site installation activities to a minimum. If the system is supplied with its own control system, all that needs to be done is to connect the inlet, outlet and drain connections and the utilities (power, air and water).

 

 

 

The configuration of the 88.

The following sketch shows the configuration of a full featured 88 package unit.

The process diagram of an 88 package unit.

  • The incoming flow enters the system at (A), if possible by gravity feed. Valve (11) is used to control the incoming flow if necessary.
  • Inside the main tank, oil  traces will concentrate in the upper layer and are skimmed off by the integrated Suparskim skimmer (2).
  • Circulation pump (3) pumps this medium, with a high oil concentration, into the sub-tank with the Suparator device (1).
  • Inside the Suparator device the oil traces are collected and concentrated to build an oil layer. The oil is than separated without any water and discharged via outlet (C). The aqueaous phase runs off, back into the main tank.
  • Solids and particles settle to the bottom area of the tank, adding to the oil separation and the quality of the returned medium.
  • The treated medium is taken off by the effluent pump (4) and returned to the process.
  • If the effluent is pumped to a Q-Filter, the valves (21) will be adjusted to cause the effluent pump to pull partially from the bottom section of the tank, removing the accumulated dirt in the bottom area.
  • Overflow (22) and drain connections (23) and (24) are combined in connection (D).

Options.

In addition to the standard options (see options) the 88 package units can be provided with the following options:

  • Automatic inlet shut-off valve. Used to stop the incoming flow if the level gets too high.
  • Automatic water replenishing. To automatically add water if the level gets too low.
  • Heat tracing. Heating of the unit via heat tracing of the outer walls of the unit.
  • Infra-red heating. Heating of the surface inside the Suparator® subtank to keep the 'oil' liquid. Used in case dry-lube or high (aluminium) dirt particle loading causes the floating layer to become too viscous.
  • Check valves, distribution valves and pressure gauge in the pump discharge line.